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Automative Glass Manufacturer Energy Audit

The client needed to reduce their energy consumption and requested an audit of their production process. The process included; chiller, air compressor, furnace, dryer, blowers, fans and process water systems. In addition to the site assessment and utility usage documentation,…

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Cheese Whey Ethanol Plant Design

The client approached ADF with preliminary engineering and pilot test data for producing ethanol from cheese whey permeate, a by-product of the cheese making process. This project involved working closely with the client to complete detailed process engineering, equipment specifications,…

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Wet Corn Mill Conversion to Ethanol Production

The client needed detailed process engineering, equipment layouts, and piping design and drawings for the conversion of a Wet Corn Mill to a 30 MGY ethanol production facility. The project included: Mass and Energy balance for the facility both wet…

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Pet Food Manufacturer Control System Update

An Ohio petfood manufacturer needed help to gather control architecture and networking information as well as for general process control updates to several pieces of equipment.   Work Completed   ADF provided controls engineering services to the client during the…

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Baking Line Upgrade

The client contacted ADF when they needed to help a sister facility’s demand requirements. The project included the redesign of a baking equipment production line to output a new flavor additive into an existing chocolate cookie coating, alternating outputs between…

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Lysine Facility Boiler Design and Installation

The client requested ADF’s services to design and implement a new 100,000 pound per hour natural gas-fired boiler into their existing steam and condensate process. The equipment will be located in a new pre-engineered metal building that meets insurance requirements…

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Plantwide Electrical Classification Map

The client in Dayton, Ohio, requested assistance in updating a plant-wide electrical area classification map for use as reference and future construction guidance. The evaluation included three different process areas and multiple sub-areas to be assessed and assigned classifications according…

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Pharmaceutical Manufacturer Facility Expansion

The client was operating at maximum capacity and contacted ADF Engineering to help expand their facility to provide additional capability. The finished product resulted in a high warehouse storage capacity and ancillary support facilities.   Project Summary   This project…

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Boiler Design and Installation

Our client requested ADF’s services to design and implement a new 100,000 pound per hour natural gas-fired boiler into their existing steam and condensate process. The equipment was located in a new pre-engineered metal building at their lysine production facility,…

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